This manual contains complete instructions on operation, adjustment (tune-up), preventive maintenance, and repair (including complete overhaul) for the Series 60 Inline Diesel Engines. This manual was written primarily for persons servicing and overhauling the engine. In addition, this manual contains all of the instructions essential to the operators and users. Basic maintenance and overhaul procedures are common to all Series 60 Engines, and apply to all engine models.
APPLICABLE MODELS :
All Detroit Diesel Series 60 Diesel Engine Models
Off-Highway and Marine Diesel Engine
TABLE OF CONTENTS :
GENERAL INFORMATION
SAFETY PRECAUTIONS
ENGINE
FUEL SYSTEM
LUBRICATION SYSTEM
COOLING SYSTEM
FUEL, LUBRICATING OIL, AND COOLANT
AIR INTAKE SYSTEM
EXHAUST SYSTEM
ELECTRICAL EQUIPMENT
POWER TAKE-OFF
SPECIAL EQUIPMENT
OPERATION AND VERIFICATION
ENGINE TUNE-UP
PREVENTIVE MAINTENANCE
STORAGE
IGNITION SYSTEM
MISFIRING CYLINDER
STARTING DIFFICULTY (ENGINE ROTATES)
NO START (ENGINE WILL NOT ROTATE)
EXCESSIVE OIL CONSUMPTION
EXCESSIVE CRANKCASE PRESSURE
EXCESSIVE EXHAUST SMOKE (BLACK OR GRAY)
EXCESSIVE BLUE SMOKE
EXCESSIVE WHITE SMOKE
ROUGH RUNNING OR STALLING
LACK OF POWER
HIGH ENGINE COOLANT TEMPERATURE
LOW COOLANT TEMPERATURE
POOR FUEL ECONOMY
AIR COMPRESSOR
INDEX
This manual provides service and repair instructions for off-highway applications of the Detroit Diesel Series 60 Diesel engine.
Specifically a basic overview of each major component and system along with recommendations for removal, cleaning, inspection, criteria for replacement, repair and installation and mechanical troubleshooting are contained in this manual.
DDEC® III/IV troubleshooting concerns are contained in the DDEC III/IV Single ECM Troubleshooting Guide, 6SE497
This manual is divided into numbered sections. Section one covers the engine (less major assemblies). The following sections cover a complete system such as the fuel system, lubrication system, or air system. Each section is divided into subsections which contain complete maintenance and operating instructions for a specific engine subassembly. Each section begins with a table of contents. Pages and illustrations are numbered consecutively within each section.
Information can be located by using the table of contents at the front of the manual or the table of contents at the beginning of each section. Information on specific subassemblies or accessories within the major section is listed immediately following the section title.
This manual PDF download contains specs, diagrams, actual real photo illustrations, and schemes. In addition to space savings, nice thing about having PDF files instead of a hard-printed manual is that you can use the Search feature in Acrobat to find just what your looking for and just print out the exact pages you need or all manual.
→ All pages are printable, so run off what you need & take it with you into the garage or workshop.
→ This Manual PDF Compatible with All version Windows PC OS, MAC OS and Linux OS.
→ Compression utility needed to extract it first, if PDF locate in the archive (e.g. 7-zip).
Compatible : Windows & Mac
Language : English
Requirements : PDF Reader
Total pages : 1648
File Size : 18 MBytes